Custom Builds

How Pilots Are Built

Every pilot is engineered from the ground up to match the partner's process, constraints, and goals.

Every pilot is a custom build, designed around:

  • The partner's process stream
  • Solids profile and chemistry
  • Flow rate and operating envelope
  • Integration points
  • Data and research goals
  • Commission and support requirements

There are no pre-fabricated pilot units. Each system is engineered for the specific application and delivered with commissioning support.

Eligibility

Who We Work With

  • Industrial operators evaluating new flowsheets or upgrading existing ones
  • Process-development teams seeking to reduce centrifuges, membranes, chemicals, or settling infrastructure
  • Research institutions and universities conducting applied research or multi-department studies
  • Groups exploring separation, conditioning, catalysis, or field-driven fluid behavior

Universities are explicitly encouraged to participate — especially when multiple departments can benefit from a shared platform.

Limited Openings

Pilot Program

Partner with Avari Labs to deploy EK‑Drive in real-world conditions.

The EK-Drive Pilot Program gives industrial operators, research groups, and universities the opportunity to evaluate the platform in their own process environment. Each pilot is a custom build — engineered for the specific stream, chemistry, and operating envelope of the partner. No pre-built units exist on the shelf.

Start a Pilot
Academia

University Participation

Universities can participate through applied research projects, multi-department collaborations, sponsored research agreements, and pilot-scale evaluation for new materials or processes.

EK-Drive supports cross-disciplinary work in:

  • Agricultural & Biological Engineering
  • Environmental Engineering
  • Food Science
  • Chemical Engineering
  • Materials Science
  • Biomanufacturing / Biofoundry Programs

Requirements

What Partners Provide

  • A defined process stream
  • Basic utilities (power, water, drainage)
  • A point of integration in the flow path
  • Staff support for operation and data collection
  • A clear set of performance goals

Avari Labs provides the hardware, commissioning support, and technical guidance.

Process

Pilot Structure

01

Process Characterization

Stream analysis, solids profile, chemistry, and operational constraints.

02

Custom Build & Configuration

Engineering and fabrication of the pilot unit for the specific application.

03

Deployment & Commissioning

Installation, tuning, and controlled trial operation.

04

Data & Performance Evaluation

Results, optimization, and next-step recommendations.

Deliverables

What a Pilot Includes

  • A custom-built EK-Drive module (ZetaDrive, mIonDrive, or both)
  • Defined operating envelope and process window
  • On-site or remote commissioning
  • Data collection plan and performance metrics
  • Integration guidance for upstream and downstream equipment
  • Optional catalyst-channel configuration for reaction studies
  • Safety, electrical, and installation documentation

Pilots are structured to generate actionable operational and scientific data.

Ready to Start?

Every EK‑Drive pilot is engineered for a specific process, stream, and research goal.

Whether you're an industrial operator or a university research group, we'll scope, design, and build a pilot configuration tailored to your application.

Let's begin the conversation.

→ Start a Pilot Discussion